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Replacement Pumps

Nash* Vacuum Pump Replacement Pumps Built for Drop In Compatibility

Nash vacuum pumps have long been a standard choice in industrial and process applications where reliable vacuum performance is essential. Many facilities continue to operate legacy Nash equipment that has delivered years of dependable service. However, as these pumps age, plant managers and maintenance teams often face limited availability, extended lead times, or rising costs when sourcing original equipment.

Airvac Technical Services provides engineered replacement solutions that support aging Nash installations without requiring system redesigns or operational changes. Our replacement pumps are built to match the physical dimensions, operating performance, and connection points of original Nash models while offering improved availability and cost control.

With more than 23 years of experience focused specifically on Nash vacuum systems, Airvac designs and manufactures drop-in-compatible pumps that meet the demands of continuous industrial operation. Customers benefit from faster delivery, lower total ownership cost, and direct access to experienced vacuum pump specialists based in the United States.

This page explains how replacement pumps work, which Nash models can be replaced, and how Airvac helps facilities maintain uptime while extending the service life of their vacuum systems.

What Is a Nash* Vacuum Pump Replacement?

A replacement vacuum pump is engineered to directly substitute an existing Nash unit without requiring piping changes, foundation modifications, or system reconfiguration. The goal is to allow maintenance teams to remove an aging or failed pump and install the new unit with minimal disruption to operations.

A true replacement pump is designed to match several critical factors. These include the original footprint, shaft height, port orientation, bolt pattern, and performance curve. Matching these parameters ensures that the replacement integrates seamlessly into the existing process system.

Airvac replacement pumps are built for long-term industrial service. Each unit is designed to operate within the same vacuum range, flow capacity, and rotational speed as the original equipment. This allows operators to maintain process consistency while upgrading reliability and availability.

Replacement pumps are commonly selected when original models are no longer readily available, when lead times create unacceptable downtime risk, or when the cost of new original equipment becomes difficult to justify.

Airvac AV Series Drop-In Replacements for Nash Pumps

Airvac manufactures a full range of AV Series vacuum pumps engineered as direct replacements for several widely used Nash product lines. Each series is developed to support specific Nash models and applications.

  • AV CL Series

    The AV CL Series is designed as a direct replacement for Nash CL vacuum pumps. These pumps are commonly used in industrial processes that require steady vacuum levels and reliable, continuous operation. Airvac AV CL units match the operating characteristics of the CL family while incorporating modern manufacturing practices and quality control standards. Replacement models are available for the CL 2002, CL 3002, and CL 4002 configurations, allowing facilities to maintain existing installations without compromise.

  • AV SC Series

    The AV SC Series is a replacement for Nash SC vacuum pumps. These pumps are frequently found in process industries where moderate vacuum and dependable performance are required. Airvac AV SC replacements are engineered to operate across the same performance range as the original SC units. They provide equivalent capacity and vacuum levels while offering improved availability and service support.

  • AV 904 Series

    The AV 904 Series replaces the widely used Nash 904 vacuum pump. This model has a long history of use in heavy industrial environments such as paper mills and power generation facilities. Airvac AV 904 replacement pumps are designed for durability and consistent performance in demanding applications. Each unit is built to align with existing system connections, allowing straightforward installation and startup.

  • AV XL Series

    The AV XL Series is intended as a replacement solution for Nash XL vacuum pumps. These pumps are often used in larger systems requiring higher capacity and stable operation. Airvac offers AV XL units in both new replacement and rebuilt configurations, giving customers flexibility based on budget, availability, and project timelines. Airvac AV 904 replacement pumps are designed for durability and consistent performance in demanding applications. Each unit is built to align with existing system connections, allowing straightforward installation and startup.

Replacement Compatibility Overview

Original Nash Model

Airvac Replacement Series

Compatibility

CL Series

AV CL Series

One-to-one drop-in replacement

SC Series

AV SC Series

One-to-one drop-in replacement

904 Series

AV 904 Series

Drop in compatible

XL Series

AV XL Series

One-to-one drop-in replacement

Each replacement series is engineered to maintain performance equivalence while simplifying installation and minimizing downtime.

For additional technical details and model-specific information, visit the Replacement Nash Pumps section featuring the full AV Series lineup.

Why Choose a Replacement Instead of an OEM Unit?

Many facilities consider replacement pumps when evaluating long-term maintenance and capital planning. In many cases, a replacement solution offers clear advantages over purchasing new original equipment.

Replacement pumps typically cost less than new OEM units while delivering equivalent performance. This helps maintenance and procurement teams control capital expenditures without sacrificing reliability.

Lead times are often significantly shorter. Airvac maintains production capability and inventory focused specifically on legacy Nash equipment, allowing faster delivery and reduced downtime exposure.

Replacement pumps are designed to work with existing systems. There is no need to redesign piping, modify foundations, or adjust control strategies. This simplifies installation and reduces the risk associated with system changes.

Each Airvac replacement pump is backed by decades of Nash-focused engineering experience. Our team understands the operating demands of these systems and builds each unit accordingly.

Material options such as ductile iron or stainless steel allow customers to select configurations that best match their operating environment and process requirements.

Replacement Versus Rebuild: Which Is Best

Choosing between a replacement pump and a rebuild depends on the condition of the existing equipment, the urgency of the situation, and long-term operational goals.

When Replacement Is the Better Option?

Replacement is often the preferred solution when the existing pump has sustained significant casing damage or excessive internal wear. Severe corrosion, cracked housings, or heavily worn impellers may limit the effectiveness of a rebuild.

Replacement also makes sense when original equipment lead times are long or unpredictable. Facilities facing unplanned downtime may not be able to wait for extended rebuild schedules.

Older pumps with a history of repeated failures may benefit from replacement to restore reliability and reduce ongoing maintenance costs.

When immediate installation is required, replacement pumps provide a faster path to restoring system operation.

When Rebuilding Works Well?

Rebuilding is often a cost-effective option when wear is mild to moderate, and the core components remain structurally sound.

Facilities with lower immediate urgency may choose rebuilding to extend the life of existing equipment at a lower upfront cost.

Rebuilding can also be appropriate when a spare pump is available, allowing the rebuild to proceed without impacting operations.

Learn more about this option by visiting the Rebuild Nash Pumps service page.

How We Engineer Our Replacement Pumps?

Airvac replacement pumps are engineered using a disciplined, repeatable process developed over decades of Nash-specific experience.

Each project begins with detailed modeling based on original equipment specifications. CAD tools are used to verify dimensional accuracy and alignment with existing installations.

Precision machining ensures that critical components meet the tight tolerances required for efficient vacuum performance. Rotors are dynamically balanced to minimize vibration and extend bearing life.

All components are assembled by experienced technicians familiar with Nash pump design and operation. Material selections are made based on application requirements, including corrosion resistance and durability.

Before shipment, every replacement pump undergoes quality control checks and vacuum performance testing. This ensures the unit meets expected operating parameters before it reaches the customer site.

Optional materials and coatings are available for applications that require aggressive process conditions or extended service life.

Industries That Use Nash* Replacement Pumps

Airvac replacement pumps are used across a wide range of industries where vacuum performance is critical to daily operations.

Paper and pulp facilities rely on vacuum systems for dewatering, sheet formation, and material handling.

Chemical and pharmaceutical plants use vacuum pumps for filtration, distillation, and vapor recovery processes.

Food and beverage manufacturers depend on vacuum systems for packaging, dehydration, and product handling.

Power generation facilities use vacuum pumps in condenser exhausting and auxiliary systems.

Medical vacuum systems require consistent and reliable operation to support patient care and sterilization processes.

Mining and metals operations use vacuum equipment for gas handling, dust control, and process support.

General manufacturing applications include molding, conveying, and process vacuum functions.

In each case, replacement pumps help maintain uptime while controlling maintenance and capital costs.

Common Nash* Models We Replace

Airvac supports replacement solutions for many widely used Nash models.

Nash Pump Series

Models Supported

Replacement Notes

Nash CL Series

CL 2002, CL 3002, CL 4002

One-to-one replacement using AV CL Series

Nash SC Series

Multiple SC configurations

Compatibility based on application requirements

Nash 904 Series

904

Direct replacement for heavy industrial service

Nash XL Series

Multiple XL configurations

Replacement options available for various configurations

Replacement solutions available for a range of XL configurations.

Compatibility confirmation is always recommended to ensure proper fit and performance.

Frequently Asked Questions

What is a Nash* vacuum pump replacement?

A replacement pump is engineered to match the original unit’s size, connections, and performance, allowing installation without system changes.

Independent manufacturers such as Airvac Technical Services design and build compatible replacement pumps for legacy Nash models.

Yes. Replacement pumps provide an alternative to original equipment while maintaining performance and compatibility.

AV Series pumps are designed for direct compatibility with specific Nash models.

Common replacements include CL, SC, 904, and XL series pumps.

Replacement is often better for severely worn equipment or when a fast turnaround is required. Rebuilding can be effective for moderate wear.

Installation typically involves removing the existing pump and installing the replacement using the same connections and foundation.

Industries include paper and pulp, chemical, food and beverage, power generation, medical, mining, and manufacturing.

Contact & Request a Quote

If you are evaluating options for maintaining or upgrading your vacuum system, Airvac Technical Services can help determine the best solution for your application.

Our team is available to review your current equipment, confirm compatibility, and recommend the most practical path forward to keep your system operating reliably.

Replacement Nash* Series Pumps

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AV-CL Series

Equivalent to Nash* CL series

AV-SC Series

Equivalent to Nash* SC Series

AV-904 Series

Equivalent to Nash* 904 Series

Rebuilt Nash* XL Pump

AV-XL Series

Equivalent to Nash* XL Series